Bolt snapped in engine casing

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Bolt snapped in engine casing

Post by Hawkey on Mon May 16, 2016 4:17 pm

Just went to get the bike out for a quick spin,took it off the stand and there was a bit of oil on the stand. Started checking all the engine casing bolts,one was loose by the leak. Done it up a bit and half the little b***ard snapped off Evil or Very Mad No

Looks like I'll have to split the case to get the other half out!

Decided to do a full bolt check on the bike and just noticed my top engine mount bolt has gone walkies! head but

So,can anyone recommend someone to split the case for me and remove the bolt? It's an RMZ 250

Any help will be very appreciated Rolling Eyes
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Re: Bolt snapped in engine casing

Post by mizzed on Mon May 16, 2016 4:19 pm

Got a picture of the offending bolt?

I got one out of final drive shaft with a stud extractor when my sprocket bolt snapped in there
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Re: Bolt snapped in engine casing

Post by Hawkey on Mon May 16, 2016 4:27 pm


There's the one half,the other half is hiding Crying or Very sad
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Re: Bolt snapped in engine casing

Post by Taffy350 on Mon May 16, 2016 4:44 pm

Now take a pic of the side of the engine so we know where we are looking at
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Re: Bolt snapped in engine casing

Post by Hawkey on Mon May 16, 2016 4:48 pm

I'll post one in about 20 mins,it's on the clutch side...under the back brake lever,behind the footpeg,in the engine casing? If that makes sense
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Re: Bolt snapped in engine casing

Post by Hawkey on Mon May 16, 2016 5:44 pm

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Re: Bolt snapped in engine casing

Post by JTM525 on Mon May 16, 2016 6:15 pm

Drain the oil, whip the case off and see if you've got anything there to grab with a mole grip
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Re: Bolt snapped in engine casing

Post by phil990 on Mon May 16, 2016 6:19 pm

Bolt probably snapped flush with threaded face!

Don't think that is a crankcase bolt mind. More like clutch cover.

Somebody who knows that engine well will be along soon...

I know a few places that can get the bolt out, but not up by you... Evil or Very Mad
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Re: Bolt snapped in engine casing

Post by Hawkey on Mon May 16, 2016 6:30 pm

Thanks for all the help guys,unfortunately taking the case off is waaaay beyond my skill level lol

Anyone know someone up for making a few dollar and sorting it out?
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Re: Bolt snapped in engine casing

Post by mizzed on Mon May 16, 2016 6:45 pm

That clutch cover should fly off, brake pedal off and a few bolts, and will then be able to see what you have to work with.
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